Cutting-Edge Research: Analysing The Tribological Aspects Of Brake Pad Materials With Natural Fibres
Abstract
The developments in brake pad material are continuously advancing due to new automotive technologies that have been introduced in the last few decades. Currently, replacing asbestos-based brake pad materials with safer, eco-friendly, non-toxic and reliable materials is the objective of the researchers. The study of the performance of brake pad materials in different conditions is a challenging research area. The current study is focused on the comparative study of performance parameters of different organic materials. The experimental investigation is carried out on brake pads fabricated with three fibres namely, coconut, agave and sisal fibres. The brake pads are fabricated using these fibres and their tribological behaviour is investigated. During this investigation, the pads are subjected to a variable load with a volume or wear test to assess the characteristics of the surface. This study evaluated the tribological performance of brake pads made from coconut, agave, and sisal fibres, examining brake torque, brake power, and fade volume under varying loads and speeds. Coconut fibre brake pads showed the best overall performance with the lowest fade volume and best wear resistance, while agave fibres offered moderate performance, and sisal fibres had the highest fade volume and poorest wear resistance, making them less suitable for heavy applications.
References
[2] U. D. Idris, V. S. Aigbodion, I. J. Abubakar, and C. I. Nwoye, “Eco-friendly asbestos free brake-pad: Using banana peels,” J. King Saud Univ. - Eng. Sci., vol. 27, no. 2, pp. 185–192, 2015, doi: 10.1016/j.jksues.2013.06.006.
[3] Kalhapure, V.A.; Khairnar, H. Taguchi Method Optimization of Operating Parameters for Automotive Disc Brake Pad Wear. Appl. Eng. Lett. J. Eng. Appl. Sci. 2021, 6, 47–53.
[4] Papon, E.A., Haque, A. and Spear, S.K., 2020. Effects of functionalization and annealing in enhancing the interfacial bonding and mechanical properties of 3D printed fibre-reinforced composites. *Materials Today Communications*, 25, p.101365. https://doi.org/10.1016/j.mtcomm.2020.101365.
[5] S. H. Gawande, A. S. Banait, and K. Balashowry, “Study on wear analysis of substitute automotive brake pad materials,” Aust. J. Mech. Eng., vol. 00, no. 00, pp. 1–10, 2020, doi: 10.1080/14484846.2020.1831133.
[6] H. Wang, G. Zhuang, C. Wang, and S. Zheng, “Practical application study of hybrid fibres reinforced organic brake pad for railroad passenger-coach braking,” J. Macromol. Sci. Part A Pure Appl. Chem., vol. 48, no. 7, pp. 531–537, 2011, doi: 10.1080/10601325.2011.579814.
[7] Ashok, R. B., Srinivasa, C. V., & Basavaraju, B. (2018). A review on the mechanical properties of areca fibre reinforced composites. Science and Technology of Materials. doi:10.1016/j.stmat.2018.05.004
[8] Senthilkumar, K., N. Saba, M. Chandrasekar, M. Jawaid, N. Rajini, and O. Y. Alothman. 2019. Evaluation of mechanical and free vibration properties of the pineapple. Construction and Building Materials 195:423–31. doi:10.1016/j.conbuildmat.2018.11.081.
[9] Pujar, N.M., Mani, Y., and Mouleeswaran, S., 2022. Experimental investigation on three-body abrasive wear behaviour of novel natural cellulosic pigeon pea stalk fibre reinforced epoxy biocomposites. *Materials Research Express*, 9(8), 085501. doi: 10.1088/2053-1591/ac85a0.
[10] V. Vineeth Kumar and S. Senthil Kumaran, “Characterization of Various Properties of Chemically Treated Allium sativum Fibre for Brake Pad Application,” J. Nat. Fibres, vol. 19, no. 2, pp. 523–535, 2022, doi: 10.1080/15440478.2020.1745130.
[11] Naidu, M.; Bhosale, A.; Munde, Y.; Salunkhe, S.; Hussein, H.M.A.Wear and Friction Analysis of Brake Pad Material Using Natural Hemp Fibres. Polymers 2022, 15, 188. https://doi.org/10.3390/polym15010188
[12] Patil, R.S.; Shete, H.V.; Miraje, A.A. DAAM Analyse wear behaviour of brake friction lining manufactured from pistachio shell composite. Int. J. Creat. Res. Thoughts 2020, 8, 3472–3475.
[13] Sai Krishnan, G., Balaji, M.A.S., Kumar, S.S. and Sanjay, M.R., 2019. Investigation on the physical, mechanical and tribological properties of areca sheath fibres for brake pad applications. Materials Research Express, 6(8), 085109
[14] Pujari S, Srikiran S, Experimental investigations on wear properties of Palm kernel reinforced composites for brake pad applications, Defence Technology (2018), https://doi.org/10.1016/j.dt.2018.11.006.
[15] Ahmed, M.J., Balaji, M.A.S., Saravanakumar, S.S., Sanjay, M.R. and Senthamaraikannan, P., 2018. Characterization of Areva javanica fibre – A possible replacement for synthetic acrylic fibre in the disc brake pad. Journal of Industrial Textiles. https://doi.org/10.1177/1528083718779446.
[16] Sutikno Madnasri, Gudel Astika & Putut Marwoto (2020): The Effects of Natural Fibre Orientations on the Mechanical Properties of Brake Composites, Journal of Natural Fibres, DOI: 10.1080/15440478.2020.1838989
[17] Yun R, Filip P and Lu Y 2010 Performance and evaluation of eco-friendly brake friction materials Tribol. Int. 43 2010–9
[18] S. Madnasri, G. Astika, and P. Marwoto, “The Effects of Natural Fibre Orientations on the Mechanical Properties of Brake Composites,” J. Nat. Fibres, vol. 00, no. 00, pp. 1–12, 2020, doi: 10.1080/15440478.2020.1838989.
[19] Masrat Bashir, , Sheikh Shahid Saleem, , Owais Bashir, “Friction and Wear Behavior of Disc Brake Pad Material Using Banana Peel Powder,” Int. J. Res. Eng. Technol., vol. 04, no. 02, pp. 650–659, 2015, doi: 10.15623/ijret.2015.0402091.
[20] S. Sri Karthikeyan, E. Balakrishnan, S. Meganathan, M. Balachander, and A. Ponshanmugakumar, “Elemental analysis of brake pad using natural fibres,” Mater. Today Proc., vol. 16, pp. 1067–1074, 2019, doi: 10.1016/j.matpr.2019.05.197.
[21] R. Abhik, V. Umasankar, and M. A. Xavior, “Evaluation of properties for Al-SiC reinforced metal matrix composite for brake pads,” Procedia Eng., vol. 97, pp. 941–950, 2014, doi: 10.1016/j.proeng.2014.12.370.
[22] B. Praveenkumar and S. Darius Gnanaraj, “Case Studies on the Applications of Phenolic Resin-Based Composite Materials for Developing Eco-Friendly Brake Pads,” J. Inst. Eng. Ser. D, vol. 101, no. 2, pp. 327–334, 2020, doi: 10.1007/s40033-020-00231-4.
[23] C. M. Ruzaidi, H. Kamarudin, J. B. Shamsul, and M. M. A. Abdullah Rafiza, “Mechanical properties and wear behavior of brake pads produced from palm slag,” Adv. Mater. Res., vol. 341–342, pp. 26–30, 2012, doi: 10.4028/www.scientific.net/AMR.341-342.26.